Vacuum Conveying System
Makhine Conveyors Private Limited is notable Vacuum Conveying System manufacturers, suppliers in Bangalore, we are very proud to be in the industry with 7 years and we have been committed to the manufacturing of strong and stable systems in Bangalore that are up to the standards of the industry. Our mission and vision are to make a complicated movement of materials particularly sensitive powders, granules as well as tiny elements, much easier. These are an advanced pneumatic transfer technique, which involves to move dry bulk and bulk material in a sealed pipeline over a distance between one point and another. It is a better alternative to the conventional mechanical conveyors that can provide a dust and contamination free and energy saving process.
We have assisted industries such as pharmaceuticals, food processing and chemicals in attaining greater production hygiene and operational safety by specialising in innovation and quality vacuum powder conveying system as a company that is trusted in Bangalore.
Our close communication with the clients helps us to get the full picture of what they need in material handling and as such, our designs get to the bottom of their most detailed materials manufacturing needs.
A Vacuum Conveying System is enclosed pneumatic system which moves bulk products in the form of powders and granules by open system which uses negative pressure difference. It operates by establishing a strong vacuum at the receiving end and literally uses the vacuum to suck the material through a tube and isolates the product and the air at the receiving end.
High-quality, Heavy-duty, and Durable Products: We produce equipment based on high quality and the use of exact materials and precise engineering to make them long-lasting in terms of maintenance.
High-tech R&D Focus: Our high-tech R&D center enables us to be innovative all the time, and offer targeted conveying solutions that match difficult material properties and plant layouts.
Consistency in Quality and objectivity in Pricing: We believe in high standards of industry, food and pharmaceutical (e.g. stainless steel structure) and competitive pricing systems.
Being as premier Vacuum Conveying System manufacturers in Bangalore, we provided different types which are given below.
Dense phase vacuum conveying: This technique transfers lower velocity material in slugs with increased pressure. Friable easy to break, abrasive, and heavy materials, like cement or some chemicals.
Vacuum conveyor belts: This is a different form of vacuum conveyor, which relies on belts to hold and transport fragile items to assembly processes, as to Pneumatic Conveying System.
By vacuum pump type: Vacuum pumps can also be classified by type of technology to form vacuum. The positive displacement types of pumps in use and regenerative pumps have their particular properties, and each requires a different kind of pump for Vacuum Conveying System suppliers in Bangalore.
Dilute phase vacuum conveying: In this system, high velocity air stream is used to move material. The material is not contained but is suspended in the air and air-to-product ratio is a lot higher. Ferrying less coarse products such as flour, resins, sawdust and similar products.
We've added below a specialized table of Vacuum Conveying System in Bangalore that provides further technical specification information.
| Specification Parameter | General Industry Specification (Typical Range) | Specific Example |
|---|---|---|
| Conveying Capacity | 100kg/hr up to >5,000kg/hr (Application-dependent) | 1Ton/hr and 1,000kg/hr |
| Conveying Distance (Max.) | Typically up to 50meters Horizontal and Vertical sum | Up to 40Metre |
| Automation Grade | Semi-automatic to Fully Automatic PLC-controlled | Automatic |
| Construction Material | Stainless Steel (304/316L), Aluminum, or Carbon Steel | Mild Steel |
| Suitable Raw Material | Powders, Granules, Pellets, Tablets, Bulk Solids (various densities) | Powdered or granular materials |
| Operating Vacuum | Typically up to 99% vacuum approx. −0.99bar | Notspecified Negative Pressure System |
| Power/Voltage | Vacuum Pump size: 1.5kW to 15kW | 240V Voltage, 60Hz Frequency |
| Receiver/Hopper Size | Varies by batch volume e.g., 15L to >1,000L | 250nb Likely a nominal bore/connection size |
| Conveying Phase | Dilute Phase or Dense Phase Selected based on material | Notspecified Typically dilute phase for general powder transfer |
We as top Vacuum Conveying System suppliers in Bangalore, according to environment we provided different benefits which are given below.
Contamination-Free Transfer: It is a system in a totally sealed and dust-free pipeline where the material is not exposed to the outside environment. This keeps the products pure and high hygienic particularly in food and pharmaceutical use.
Enhanced Workplace Safety and Health: This is due to the fact that the system has removed dust leakages and material spills, which have caused a significant reduction in the number of airborne particles in the production section.
Large Flexibility in Routing: The conveyor pipe can easily be diverted up, down, or around corners with little floor space requirements. That is why it is a perfect solution to integrate into the layouts of current complex or confined plants.
Effective Material Recovery: The closed system design will be such that, there will be virtually no material spillage or loss during transfer. Vacuum Conveying System manufacturers in Bangalore highly improves the efficiency of the process and helps to minimize wastage of expensive materials that would have been witnessed with the open or mechanical conveyors.
Simple Cleaning (CIP/WIP Capability): A large number of systems are configured to be easy Clean-In-Place (CIP) or Wash-In-Place (WIP) procedures. Automatic Vacuum Conveying Systems allows quick and automated washing cycles to reduce downtimes between product batches.
We serve as leading Vacuum Conveying System manufacturers in Bangalore, it is applicable in different sites which are given below.
Pharmaceutical Industry: It is used to transfer Active Pharmaceutical Ingredients (APIs) and excipients directly to tablet presses or blenders. It guarantees control and avoidance of cross-contamination of high value, sensitive ingredients.
Food and Beverage Production: It is used in transporting large quantities of food and beverages like sugar, flour, coffee beans, and other additives in storage to mixers or packaging lines. The clean transfer environment protects the quality of products and health of consumers.
Chemical and Petrochemical Processing: This is perfect whereby the chemical powder is toxic, combustible or volatile and requires isolation. Vacuum conveyor systems app is important in the reduction of the risks of explosions and securing the manufacturing plant.
Plastics and Polymer Manufacturing: Plastics and Polymer Manufacturing is used to transport plastic pellets, resins, and small component additives in dryers or storage silos to injection molding or extrusion machines.
Silo/Container to Process Transfer: This is used in general to transfer powdered or granular material automatically over to the point of use reactor or processing machine using large storage silos, drums or bulk bags.
Makhine Conveyors Private Limited is foremost Vacuum Conveying System manufacturers and suppliers in Bangalore! Being the leading partners, we provide smart, pneumatic products that transform the material transfer efficiency. Our Vacuum Conveying System offers a dusty free contamination-proof-pipeline to your most delicate powders and granules. No longer worry about spillage and product integrity, meet peak hygiene, maximum safety and free running operations. You can have confidence in our years of experience in the business and get your whole production process simplified. Connect with us for more product details.
A: It deals with a large variety of dry, bulk solids, such as fine powders, granules, pellets and capsules, as long as the material is not very abrasive or sticky.
A: Yes, indeed, we provide special models that comply with the international standards (such as ATEX) with the explosion-proof components that allow to transfer the combustible dusts safely.
A: The tubing is small and flexible thus able to be installed along walls and ceilings, taking reduced space than larger mechanical systems such as bucket elevators or screw conveyors
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