Bulk Bag Unloading System
Makhine Conveyors Private Limited is leading Bulk Bag Unloading System manufacturers, suppliers in India. Jumbo Bag Unloading System is main feature of our core business is the ease of the complicated process of emptying large Flexible Intermediate Bulk Containers (FIBCs) with powders, granules, or other bulk products. Our solid experience from decade is to be able to deal with difficult materials, such as fine powders, sticky solids and granular materials, and provide a steady and reliable flow. Our systems are designed in such a way that manual, dust-prone, and labour-intensive discharge of unloading is substituted with automated, safe and controlled discharge of materials.
With an emphasis on the soundness of construction, convenience of design, and dust containment, we also guarantee that your raw materials are fed into your process streams fast and with no wastage. Our business collaborators are industries such as food processing, chemicals, pharmaceuticals and construction where we supply dependable equipment that substantially improves productivity, product quality as well as operational safety of manufacturing plants in our Bulk Bag Unloading System manufacturers in India.
Bulk Bag Unloading System or Jumbo bag unloading machines also known as bulk bag dischargers system or big bag unloaders, are essential equipment in industries dealing with bulk materials. A Bulk Bag Unloading System is a specialized machinery that helps to unload bulk materials in a quick and safe manner in big containers known as Flexible Intermediate Bulk Containers (FIBC) or jumbo bags. The system normally combines an integrated frame, and assisted flow to regulate the material release into the stream process equipment thus reducing dust and spillage.
Being the top Bulk Bag Unloading System manufacturers in India, we provided different types which are given below.
This is a technique that involves the transfer of bulk solid material under pressure of gas (typically air) through a pipe or an enclosed conduit in Jumbo Bulk Bag Unloading System.
A machine that is used to release big bag contents (FIBCs) or big bags (also referred to as bulk bags) safely and efficiently.
This is a flow control device which operates on the principle of a sleeve-like diaphragm, which opens and closes like the iris of a camera, to control the flow of powder or granules, commonly being located directly beneath a silo or hopper.
A type of equipment typically comprising of pneumatic paddles or moving plates that are used to cut and break-up the compacted or solidified material within a bulk bag to ensure that all the material can be discharged.
A sloping tube or tracks on which bulk bag material or processing machinery e.g. processing machine is discharged to the next process e.g. conveyor or feed line.
This is a cone shaped piece that is located underneath outlet of a bulk bag unloader or hopper which helps in flow of the material into a smaller pipe or feeding machine.
Jumbo bag unloading station refers to the act of removing material that is stored in a large size or type of bag and repacking it in smaller sacks or containers to be distributed or sold.
Full-fledged, all-purpose machinery that performs the functions of lifting, attaching, emptying, and managing the material discharge out of large, flexible bulk bags (FIBCs).
We've added below a specialized table of Bulk Bag Unloading System in India that provides further technical specification information.
| Specification Category | Key Parameter | Typical Industry Standard | Specific Example Makhine Conveyors |
|---|---|---|---|
| Construction | Frame Material | Carbon Steel or Stainless Steel | Mild Steel |
| Surface Treatment | Industrial Paint/Finish or Polished Steel | Color Coated | |
| Electrical Power | Voltage | Typically 480V North America / 400V EU | 440V |
| Power Source | Electric or Pneumatic | Electric | |
| Capacity & Size | Maximum Bag Weight | 1,000 kg to 2,000 kg Not a simple lift height | ------ |
| Lifting Capacity Height | Varies e.g., 8 ft to 15 ft | 12 ft | |
| Flow Promotion | Mechanism Type | Pneumatic Massagers or Vibrating Pan | Not specified |
| Primary Use | Target Industry | Food, Pharma, Chemical, Mining, etc. | Construction |
We as prominent Bulk Bag Unloading System suppliers in India, according product we provided different benefits which are given below.
Manual lifting and contact with heavy bags are done away with, greatly decreasing the chance of musculoskeletal injuries and contact with chemicals for Bulk Bag Unloading System manufacturers in India.
By stopping the escape of material during the discharge, the system will reduce dust escaping into the facility resulting in a cleaner environment and will avoid damage to the products.
Automated operation and built in flow contribute drastically to the acceleration of unloading process which reduces the downtime and facilitates the production output to be higher in Jumbo Bag Loading and Unloading Station.
Characteristics such as massaging paddles or massaging vibrators are used to allow 100 percent and even discharge of the bag contents ensuring that there is no bridging and that maximum yield is achieved.
Minimization The controlled release system prevents unintentional spillage and enables full emptying of the bulk bag, leading to improved inventory control and cost reduction in Automatic Jumbo Bag Unloading Machine.
We serve as leading Bulk Bag Unloading System manufacturers in India; it is applicable in different sites which are given below.
The purpose of this is to feed bulk bags of catalysts, polymers, and chemical additives into reaction or mixing vessels in a controlled manner.
necessary enabling hygienic and dust-free flow of ingredients such as sugar, flour, starches or spice blends into mixing tanks or conveyors.
This is used in primary and secondary manufacturing to ensure that discharge of active pharmaceutical ingredients APIs and excipient is strictly regulated in Bulk Bag Unloading System suppliers in India.
This is used to introduce bulk material in an efficient way like cement, dry mortar mix or other mineral fillers into processing equipment.
It is used to unload different plastic resins, pellets and powdered additives that are used to produce compounds and the ultimate plastic products.
Located in India we are the pioneers in making systems that are fully customized to particular plant designs, material flow patterns and the rates of discharges necessary.
We use high grade Mild Steel and Stainless-Steel material assuring our unloaders are highly durable and have extended life in harsh environments of industries.
Our systems focus on the safety of the operators and cleanliness of the clean room through combination of effective dust collection and containment systems in the process of untying the bags and discharging them.
Makhine Conveyors Private Limited is topmost Bulk Bag Unloading System manufacturers and suppliers in India. Improve the power and safety of your unloading process with our bulk bag unloading systems that are industry rated. Being reputable reliable partner, we offer tailor-made solutions that ensure that there is a controlled discharge of dust-free material and full discharge of materials each time. Increase your throughput, protect your workers and stop unnecessary use of material that costs a lot of money using the dependable system in the market. Better make the intelligent move to automated bulk handling. And connect with us for more products details.
A: Yes, our systems may be fitted with flow aid tools such as bag massagers, vibrators, and lump breakers so that the material that has been loaded can be discharged consistently and not stuck or compacted.
A: A typical set of safety options involves frame construction of high quality, grounding points to dissipate the effects of the static energy, and hoist apparatuses that are considered to be safe to lift and place the heavy bags.
A: The sealed interface between the bag spout and the receiving hopper is included in the system, and usually an air filtration or dust collection system is added to ensure that the environment is clean.
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