Bag Dumping Station
Makhine Conveyors Private Limited is well established Bag Dumping Station manufacturers, suppliers in India. Our Bag Dumping Stations, also referred to as Sack Tip Stations, are designed and manufactured using the most durable possible materials such as Mild Steel and Stainless Steel, which is designed to adhere to the strict industry requirements, more so in the pharmaceutical and food industry. As a Bag Dumping Station manufacturers in India center and a stable supplier base in India, our promise is to provide customized equipment that is productive and ensures product integrity and reduces environmental risks involved in powder handling.
We also make it easy to integrate to the downstream equipment, a position that we are a trusted partner in bulk processing. The design focuses on the convenience of working with it, where optimum working height and safety interlocks are made to reduce stress on the operators and avoid accidents. we can provide just about any bag weights to be accommodate in the hood, the size of the dust collection port, the size of the internal grating used to support the bag, and the outlet, which can be fitted to feed the material directly to a conveyor or other system that may be required.
Bag dumping stations, also known as bag dump hoppers or bag emptying stations, are crucial components in industrial processes that involve handling bulk materials packaged in bags. A Bag Dumping Station is a sub-unit of industrial machinery that is created in a way that it allows the operator to manually fill small bags or sacks of powder, granules or bulk solid into a controlled area. The station is normally designed to have a hood, a dust collection port, an internal grating to support the bag and an outlet that directs the material into a conveyor or any other system that would produce the required throughput of any bagged material to the dimensions desired.
Being as well-known Bag Dumping Station manufacturers in India, we provided different types according to automation which are given below.
Bag Dump Station involves human operators lifting and pouring bags into a hopper in Bag Dumping Station suppliers in India.
Electric systems are used to perform tasks such as lifting, emptying or moving bags so that manual labor is minimised.
These have automated hoists or cranes to lift and place bags, which are used in large scale operations and are characterized by little human intervention.
A barefoot installation of simple dumping and pre-dumping of materials.
Totally enclosed to cut down dusts and safety of the site.
It will have an integrated dust collection system to keep the airborne dusts during dumping to ensure the environment is clean.
It is a method of cutting bags by using a cutting device.
The vibrations are used to aid in the removal and release of material in bags, particularly when dealing with hard to flow powders.
This is done by attaching air jets to empty bags and accelerate the process.
This involves the use of gravity to force the free flowing materials out of a bag, which is placed above the hopper or a chute.
We've added below a specialized table of Bag Dumping Station in India that provides further technical specification information.
| Specification Category | Parameter | General Industry Specifications | Makhine Conveyors Specification |
|---|---|---|---|
| Material Handling | Bag Size/Weight | Typically up to 25 kg to 50 kg (small bags) | N/A (Handles bulk materials) |
| Throughput/Rate | 2 to 6 bags per minute ; 3 T/hour (with rotary valve) | 1000 { kg/hr} | |
| Construction & Design | Material of Construction | SS 304, SS 316L, Mild Steel (MS) | Mild Steel |
| Surface Treatment | Powder coating, Polished (for stainless steel) | Powder Coated | |
| Ergonomics | Ergonomic height (e.g., 810 { mm} to 1,075 { mm} dump height) | N/A | |
| Dust & Safety | Dust Control | Integrated Dust Collector (e.g., pulse-jet filter) or Dust Vent Stub | Often integrated (standard industry feature) |
| Safety Features | Protective Grate/Screen, Safety Interlocks, ATEX/Explosion-proof (Optional) | N/A | |
| Discharge & Transfer | Discharge Options | Rotary Valve, Screw Feeder, Pneumatic Conveyor, or Chute | N/A (Designed to transfer material to downstream equipment) |
| Utility & Power | Power Source | Electric, 3 Phase | Electric |
| Voltage | 220 \ to 440 \, 50/60 \{ Hz} | 440 {V} | |
| Lifting Capacity | N/A (Manual station) | 8 { ft} (Likely the maximum height of the system/operator platform) | |
| Application | Industry Use | Food, Pharmaceutical, Chemical, Agriculture, Plastics | Construction |
| Brand/Model | Varies by manufacturer | Makhine Conveyors |
We as top Bag Dumping Station suppliers in India; we provided different benefits which are given below.
The filtration system and dust hood are built in such a way that captures airborne particles, cross-contamination and loss of products greatly can be avoided during the dumping process.
The station offers great protection to operators, as the material is enclosed; the operators are greatly less exposed to potentially harmful or allergic dusts and fumes.
A screen-like internal safety gate blocks the dumped material thus preventing foreign debris, pieces of broken bags or even large lumps to enter the process line in Bag Dumping Station manufacturers in India.
The ergonomic design and specially designed dumping area will enable rapid continuous feeding of ingredients that will significantly accelerate the process of batching ingredients as opposed to open manual dumping.
The simplified units are designed using polished Stainless Steel and accessibility of interior surfaces which contributes to quick cleaning and maintenance; which lowers down time taken during changeovers and washdowns.
We serve as Bag Dumping Station manufacturers in India, it is applicable in different sites which are given below.
This is used to transfer raw materials such as flour, spices, sugar and milk powder into batch mixers or processing containers safely and in a hygienic manner.
These are necessary to allow controlled feeding and handling of powdered additives, pigments, or catalysts especially when handling a hazardous or dusty substance.
Used in the cleanroom settings to precise and cleanly load pharmaceutical excipients and active ingredients through presses or blenders of the tablet.
This is used to automatically feed small, sensitive quantities of colorants, UV stabilizers or special resin to the primary extrusion or mixing equipment for Manual Bag Dump Station.
Used to transfer neatly into the primary flow or storage silos sacks that contain surfactants, fillers, salts and cosmetic grade powders.
Our plants have very efficient dust collection systems, which are integrated to provide a clean, contaminant free, and safe working environment in the plant.
We produce stations using industrial grade material (SS 304/316 options) with a focus on durability and adherence to very strict food and pharma hygienic standards.
Our stations are designed to interface directly with our own conveying systems (screw conveyors, pneumatic systems) to ensure a smooth flow of material.
Makhine Conveyors Private Limited is leading Bag Dumping Station manufacturers and suppliers in India. Billed Tired of Sloppy, Safety-Lacking Manual Sack Handling? Our Bag Dumping Station is robust, precision-engineered and worthy of your trust as your reliable Manufacturer and Supplier. This solution will ensure there is no dust in the operation, and your product will not be contaminated and you will not be putting your workers at risk. Optimize material use, have an efficient batching process, and strike very high safety standards with ease. Team your new bulk material handling with the constant material service and engineering excellence of our Makhine Conveyors station today. Connect with us for more product details.
A: It uses very strong self-contained pulse-jet filter or links to central dust collection system where air is pulled inwards to force the dust particles inside the hood before they can escape.
A: Station would normally be optimized in the range between 25kg to 50kg bags, fine powders, granules, and small pelletized materials are equally easy to handle.
A: Yes, we are providing units made of high grade Stainless Steel (SS 316) with special finishes in case needed to facilitate longevity and resistance to corrosion in case of a chemical application.
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