Cement Screw Conveyor Manufacturers in Chennai

Makhine Conveyors Private Limited is topmost Cement Screw Conveyor manufacturers, suppliers in Chennai. We collaborate with clients all over the world offering tailor-engineered solutions, are optimally suited to material flow, and minimize spillage and increase production efficiency overall. We design and build strong conveyor systems that handle the movement of very abrasive and fine powder substances such as cement, fly ash and filler dust. We are highly committed to the improvement of engineering that guarantees our products of superior performance, minimum maintenance and maximum uptime, which are significant in the 24-hour operation of cement plants, batching units and processing plants.

We are foremost as Cement Screw Conveyor suppliers in Chennai.

Our designs are designed to minimize power use, which is done through utilizing high-efficiency gearboxes and balanced flights which also minimizes the cost of operation in respect to the ever-continuous and heavy-duty operation of the cement industry.

We have the experience of high capacity trough conveyor, flexible, tubular conveyor and build them to withstand the severe industrial conditions and this has entrenched a name in providing a reliable industrial conveyance technology.

What is Cement Screw Conveyor?

A Cement Screw Conveyor is a mechanical equipment that is mainly applied to move limited cement, or other fine, powdery material (such as limestone dust or fly ash), horizontally, vertically or at an incline. Cement Screw Conveyor manufacturers in Chennai is a rotating helix flight that is surrounded by cylindrical casing or trough. The screw rotates pushing the material through the length of the trough, which is the most effective way to move it in a clean and dustless way.

Types of Cement Screw Conveyor

Being as prominent Cement Screw Conveyor manufacturers in Chennai, according to path we provided different types which are given below.

  • By flow path
  • Vertical:

    It is applied in the process of lifting the materials in a restricted area. It pumps cement vertically in a pipe and works in multi level systems.

  • Inclined:

    It involves materials being transported in position between horizontal and vertical.

  • Horizontal:

    This is the most widespread mode of transportation of cement in a horizontal plane within the processing facilities.

  • By material and design
  • Standard (Carbon Steel):

    These are commonly utilized in cement plants, are very economical and dependable, and are designed to be enclosed, therefore regulating the dust.

  • Shaftless:

    Shaftless conveyors lack a central shaft and are more applicable to materials that are hard to handle or are applications that demand a higher capacity.

  • Double Screw:

    It incorporates two parallel screws that rotate concurrently with each other, giving increased capacity and even distribution of feeding when using heavy-duty applications or sticky materials in Cement Screw Conveyor suppliers in Chennai.

Technical Specifications of Cement Screw Conveyor

We've added below a specialized table of Cement Screw Conveyor in Chennai that provides further technical specification information.

Parameter Generic / Typical Specification The "Upper Table" Industrial Screw Conveyor
Product Type Tubular or U-Trough Screw Conveyor Industrial Screw Conveyor
Application Bulk Material Handling e.g., Grains, Powder, Chemicals General industrial use
Conveyor Length Variable e.g., 3 meters to 12 meters 6 meter
Material Carbon Steel MS or Stainless Steel SS Carbon Steel
Capacity Flow Rate Typically rated in Tons per Hour TPH or m³/h 100 Kg
Orientation Horizontal, Inclined, or Vertical Not Specified
Automation Grade Semi-Automatic or Fully Automatic Not Specified
Voltage 415V/3-Phase or 380V/3-Phase Not Specified
Roller Type Not Applicable for standard screw conveyor Double Sprocket Tapered Roller
Design/Structure Tubular or U-Trough Casing Belt Conveyor listed as the structure
Color Standard Industrial Color Blue, Grey, etc. Silver

Benefits of Selecting Our Cement Screw Conveyor.

We as well-established Cement Screw Conveyor suppliers in Chennai, according to environment we provided different benefits which are given below.

  • Flexible Layout and Integration:

    These may be mounted in a horizontal position, vertical position, or at an angle, to fit in tight spaces, and go around the complicated industrial layouts in Cement Screw Conveyor manufacturers in Chennai.

  • Dust-Free Operation:

    All the material is covered by the casing and the cement dust cannot escape into the environment in transit. This makes the air in the plant better and minimizes the loss of the product that can be lost through spillage.

  • Multiple Inlet/ Outlets:

    several inlets of feeding or discharge gates can be easily added along the conveyor length. Cement Screw Conveyor & Feeder will enable the control of distribution of materials to different destination

  • Minimal Maintenance:

    Screw conveyors are simple to maintain with the presence of only a few moving parts mainly screw, bearings, etc. They have strong structures that only need the lubrication and check after some time resulting in a high uptime in their operations.

  • Simple and Inexpensive Design:

    The basic design is also very simple and cheap to build and install as compared to other intricate types of conveyors. This offers a cost effective solution to medium to high capacity cement transfer requirements.

Applications of Cement Screw Conveyor

We serve as leading Cement Screw Conveyor manufacturers in Chennai, it is applicable in different sites which are given below.

  • Cement Silo Loading and Discharge:

    It is utilized to load finished cement into large storage silos and then unload it in a controlled discharge so that it could be packaged or dispatched. This is an essential process of managing bulk inventory in the cement manufacturing plants.

  • Concrete Batching Plants:

    These precisely transfer definite quantities of cement and other additives in storage containers to the mixer unit. The volumetric feeding is done to maintain the proper proportion of the materials to achieve the same quality of concrete.

  • Fly Ash Handling:

    This is necessary to transfer fly ash (a fine by-product) to storage or blending facilities at power plants, where it has been collected. They avoid the fine and abrasive ash to cause dust problems in long distance conveyance.

  • Lime and Gypsum Transfer:

    Is used at different points of the manufacturing process to transfer the powdered raw materials such as lime and gypsum. The Screw Conveyor Systems for Cement & Bulk Materials are sufficiently handled in these conveyors before being milled or mixed in to final cement product.

  • Waste Dust Recovery Systems:

    The systems are used to recover dumped or collected filter dust of baghouses and conveyors into the primary material feed. This helps to reduce material wastage and helps to comply with the environment by minimizing fugitive emissions.

Why we are the convenient Cement Screw Conveyor manufacturers in Chennai?

  • Durability Construction and Material Science:

    We utilize high grade and abrasion materials steel and special parts adapted to the corrosive and abrasiveness of cement dust to guarantee greater number of days of operation.

  • Individualization and Engineering Knowledge:

    We provide highly customization services such as the different diameters, pitches, lengths and angles of inclines that even perfectly fit the throughput and layout needs of any cement plant or batching system.

  • State of the art Sealing Technology:

    Our conveyors have the best shaft seals and dust-tight casings that do not allow materials to leak out, dust emissions to be minimal, and provide a cleaner and safer working environment.

Makhine Conveyors Private Limited is leading Cement Screw Conveyor manufacturers and suppliers in Chennai. Have a clean, continuous and efficient flow of powdered materials, fly ash to finished cement. Due to reliability, cut on your operating costs. Protect your output with a conveyance system that has to be maintained with minimum and to be productive with maximum. The Workhorse of bulk material movement: our Cement screw conveyors! Sick of the dust, lost time and materials? Being the major supplier, we design the solution. The Cement Screw Conveyors are designed in Chennai using high grade, abrasive-resistant steel and this ensures that the equipment operates optimally in the most abrasive cement environment. Connect with us for more product details.

FAQs

A: The calculation of capacity depends upon the screw diameter, pitch (spacing between flights), rotational speed (RPM) and the level of trough loading (percentage of volume loaded).

A: Although specialized designs are capable of pushing clinker, typical cement screw conveyors are designed to work with fine powders such as cement and fly ash, and then may need additional heavy construction to deal with highly abrasive materials.

A: Housing would typically be of medium-gauge Mild Steel (MS) or of abrasion-resistant steel special alloy to sustain the continually recurring friction and wear found in the moving of cement powders.

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